Minang JordanIndo Approtech (MJA)

INVERTED-DOWNDRAFT COAL GASIFIER FOR SMALLSCALE INDUSTRY THERMAL APPLICATION

INVERTED-DOWNDRAFT COAL GASIFIER FOR SMALL SCALE INDUSTRY THERMAL APPLICATION
Alexis Belonio, Daniel Belonio, Fraciscus Tria Garleman, Bima Tahar, and Djoewito Atmowidjojo
Minang Jordanindo Approtech, November 2008

Coal GasifierGasifier With Jet Burner

Fuel source for small-scale industry heating application is becoming expensive. This is more so for food, grain, and other processing industries in Indonesia where the energy sources for various processes are highly dependent on conventional fuel. At present, the cost of LPG went up to IDR 7,000 per kg while kerosene and diesel to as high as IDR 12,000 and IDR 5,500 per liter, respectively.

SMALL-SCALE INDUSTRY COAL GASIFIER STOVE FOR FRYING FOOD PRODUCTS

SMALL-SCALE INDUSTRY COAL GASIFIER STOVE FOR FRYING FOOD PRODUCTS
Alexis Belonio, Daniel Belonio, Franciscus Tria Garleman, and Djoewito Atmowidjojo
Minang Jordanindo Approtech, Jakarta Selatan, Indonesia, November 2008

Coal StoveCoal Stove

The cost of frying food products for small-scale industry bake shop is now becoming expensive brought about by the ever-increasing cost of LPG fuel. Based on the experience of Sakura Ampan Bakeshop in Jakarta Pusat, Indonesia, a single-burner gas stove consumes about 2.2 kilogram of LPG per hour. With the present cost of LPG of IDR 350,000.00 per 50-kg tank, the bakeshop is spending around IDR 15,400.00 per hour for cooking and/or frying food products. For 8 hours operation per day, around IDR 123,200.00 is spent for its cooking/frying activities using LPG.

Coal, which is abundant in supply and so far the cheapest of the fuels available in Indonesia, is the only alternative fuel to LPG that is considered economical and feasible for small-scale industry use. However, the emission of sulfur dioxide (SO2), which is the predominant reason for the unacceptability of this fuel among households, makes the use of coal unpopular for industry application. Nevertheless, this problem is now resolved by gasification. Injecting lesser amount of air to the coal bed during gasification in the stove greatly reduced the amount of SO2 emission as compared with the conventional direct combustion burning of fuel. By gasification, coal can be conveniently used with almost no SO2 emission during cooking.

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