[Terrapreta] Charcoal properties

Sean K. Barry sean.barry at juno.com
Sat Mar 10 16:02:11 CST 2007


Hi Michael,

Is there anything particular about the charcoal which Orchids grow in?  Does it have a particular porousity?  A particuler source?
What kind of volatile matter does it have?

SKB
  ----- Original Message ----- 
  From: Michael J Antal<mailto:mantal at hawaii.edu> 
  To: Sean K. Barry<mailto:sean.barry at juno.com> 
  Sent: Saturday, March 10, 2007 3:39 PM
  Subject: Re: [Terrapreta] Charcoal properties


  Orchids like charcoal alone.  Of course, orchids also grow best in the "wild" in trees where their roots are merely exposed to air.  MJA

  ----- Original Message -----
  From: "Sean K. Barry" <sean.barry at juno.com<mailto:sean.barry at juno.com>>
  Date: Friday, March 9, 2007 9:48 pm
  Subject: Re: [Terrapreta] Charcoal properties
  To: "Michael J. Antal, Jr." <mantal at hawaii.edu<mailto:mantal at hawaii.edu>>

  > Hi Michael,
  > 
  > Orchids grow best in charcoal alone?  Or, in soil which has been 
  > amended with charcoal?
  > 
  > SKB
  >  ----- Original Message ----- 
  >  From: Michael J. Antal, Jr.<mailto:mantal at hawaii.edu<mailto:mantal at hawaii.edu>> 
  >  To: Sean K. Barry<mailto:sean.barry at juno.com<mailto:sean.barry at juno.com>> 
  >  Sent: Friday, March 09, 2007 7:57 PM
  >  Subject: RE: [Terrapreta] Charcoal properties
  > 
  > 
  >  Hi Sean: of course I agree with you that heat is valuable, but 
  > not as valuable as carbon.  I also agree about the need for real 
  > proof that terra preta is all that is advertised.  But on the 
  > other hand, here in Hawaii our orchid growers KNOW that orchids 
  > grow best in charcoal.  Our high value initial market for charcoal 
  > is with the orchid growers.  They are our best customers.  
  > Regards, Michael.
  >    -----Original Message-----
  >    From: Sean K. Barry [mailto:sean.barry at juno.com]
  >    Sent: Thursday, March 08, 2007 6:46 PM
  >    To: Michael J. Antal, Jr.
  >    Cc: terrapreta
  >    Subject: Re: [Terrapreta] Charcoal properties
  > 
  > 
  >    Hi Michael,
  > 
  >    I believe the HEAT is valuable.  Either the excess heat from 
  > the carbonization process itself or the afterburning of the off 
  > gas could be useful.  How about heating steam to drive a turbine, 
  > maybe a Tesla turbine to generate electricity.  I think the carbon 
  > sink idea behind sequestering charcoal in soil is a fine and 
  > laudable idea, ecologically, with global warming and all, etc.  
  > But, it needs a few things, I think, to really be a go;
  > 
  >    1) There really needs to be an proven advantage in to putting 
  > it into agricultural soil.  The ancient Brazilian natives may have 
  > been adherents and believers, but American farmers are a very 
  > conservative bunch, almost arrogant in their belief that they now 
  > how to produce more food off the land than any other culture in 
  > history (which is fairly well true) and they are going to be hard 
  > to convince to change their practices.  You can do all the 
  > research you want in Brazil, Sumatra, Japan, and even Hawaii, but 
  > American farmers are going to want American soil scientists doing 
  > it on good old American mainland soil for a long time before they 
  > are going to be willing to change what they are doing.  Just look 
  > at the problems of getting no-till or even low-till farming 
  > practices in place (which is also a great idea for carbon 
  > sequestration, i.e. reduce soil disturbance and increase soil 
  > organic carbon).
  > 
  >    2) There should be an immediate economic incentive to making 
  > charcoal and putting it into the ground.  You said it yourself, it 
  > is a valuable fuel, it has uses in barbeques, medicine, 
  > metallurgy, etc.  How can selling charcoal to be put into the 
  > ground hope to compete against using it as a fuel in an energy 
  > addicted world?  Only 60% of the energy from biomass remains in 
  > the charcoal with even the most energy efficient way of converting 
  > biomass to charcoal (Flash-carbonization).  If even part of the 
  > other 40% could be captured and put to work directly, making 
  > electricity, or providing a raw material (synthesis/producer gas) 
  > to make liquid fuels, then charcoal manufacturing could make money 
  > on carbon neutral energy production right away, maybe even be 
  > profitable, and then also make great strides towards a working 
  > carbon negative technology.
  > 
  >    3) This whole charcoal from biomass thing has got to be 
  > distributed.  The source for the biomass is already distributed, 
  > out on the land, under the sunshine, growing.  The target areas 
  > where the charcoal is to be distributed are back out over the 
  > land. Your device, which can make charcoal from nearly any 
  > biomass, with nearly any moisture content (<50%), is small enough 
  > to be almost portable and productive enough to keep up with as 
  > much waste biomass as maybe, a 1/2 section field could produce in 
  > a year.  Trucking raw biomass to charcoal production factories and 
  > trucking the charcoal back to the same fields that the biomass 
  > came from just seems like a waste of energy to me.  Transport 
  > energy, too, which nowadays is still mostly fossil fuel based.  To 
  > be most effective as a valuable carbon sink, putting charcoal into 
  > the soil is going to have to put a lot of charcoal into a lot of 
  > soil, distributed over huge areas.  It is also likely going to 
  > have to go on and on for years, before a dent can be made.  We 
  > don't grow enough waste biomass over the entire area we grow crops 
  > in to produce enough charcoal to bury in a big enough area to 
  > solve the problem in a year.  It's not going to be a one time, two 
  > way, shipping deal.  Humankind puts 6 giga-tons of fossil fuel 
  > based carbon into the atmosphere every year, now.  That number is 
  > growing fast.  Charcoal production and sequestration needs to beat 
  > that number down with offsets.  I believe it will be done much 
  > faster if we don't waste more fossil fuel doing it.
  > 
  >    Harvesting renewable energy and producing carbon offsets by 
  > charcoal sequestration in soil are by their very nature, 
  > DISTRIBUTED endeavors!
  > 
  >    ... and then,  Sean stops his rant, steps of his soapbox, and 
  > bows slightly.
  > 
  >    Regards,
  > 
  >    SKB
  > 
  >    Sean K. Barry
  >    Principal Engineer/Owner
  >    Troposphere Energy, LLC
  >    11170 142nd St. N.
  >    Stillwater, MN 55082
  >    (651) 351-0711 (Home/Fax)
  >    (651) 285-0904 (Cell)
  >    sean.barry at juno.com<mailto:sean.barry at juno.com<mailto:sean.barry at juno.com%3Cmailto:sean.barry at juno.com>>
  >      ----- Original Message ----- 
  >      From: Michael J. Antal, Jr.<mailto:mantal at hawaii.edu<mailto:mantal at hawaii.edu>> 
  >      To: Sean K. Barry<mailto:sean.barry at juno.com<mailto:sean.barry at juno.com>> 
  >      Sent: Thursday, March 08, 2007 12:37 PM
  >      Subject: RE: [Terrapreta] Charcoal properties
  > 
  > 
  >      Hi Sean: your conclusion is correct; you can't have a high 
  > yield of carbon and a high yield of gas at the same time.  In the 
  > long run people will realize that the carbon is much more valuable 
  > than the gas (or the tar).  This is why we have emphasized carbon 
  > yield.  On the other hand, our gas is not as bad as you seem to 
  > think.  It burns well in the catalytic afterburner.  We have 
  > generated temperatures in excess of 1500 C in the afterburner on 
  > some occasions.  Heat at 1500 C has lots of uses.  Thanks, Michael.
  >        -----Original Message-----
  >        From: Sean K. Barry [mailto:sean.barry at juno.com]
  >        Sent: Wednesday, March 07, 2007 7:54 PM
  >        To: Michael J. Antal, Jr.
  >        Subject: Re: [Terrapreta] Charcoal properties
  > 
  > 
  >        Hi Michael,
  > 
  >        That was a tough paper.  The composition of the exit gas 
  > from the high pressure Flash-carbonization reactor is 
  > disconcerting;  "0%-2% hydrogen, 0%-14% oxygen, 60%-80% nitrogen, 
  > 0%-10% carbon monoxide, 0%-3% methane, and 2%-20% carbon dioxide". 
  > I'm sure producer gas like that is pretty low BTU gas.  It also 
  > contains some trace amount (any idea about the tar ppm?) of 
  > unknown particulate matter;
  > 
  >        "... the chemical composition of this unknown compound is 
  > similar to that of a carbohydrate (e.g., levoglucosan or 
  > hydroxyacetaldehyde). Carbonaceous particulate matter is also a 
  > possible explanation for this unknown compound."
  > 
  >        Gas like that could never provide the fuel charge to run 
  > any kind of internal combustion engine generator and the 
  > particulate matter would clog everything.  Has anybody in your 
  > group thought about any way to use the excess heat?
  > 
  >        You say this at the end of the paper,
  > 
  >        "Although the identification of this unknown is not easy 
  > in our system, we plan to initiate an evaluation of particulate 
  > matter emission from the FC reactor soon."
  > 
  >        It doesn't much matter, I think.  That gas is almost 
  > useless as any kind of fuel.  You're doing the best you can with 
  > the caalytic afterburner to clean it up a bit before you vent it 
  > to the atmosphere (eliminate CO, reduce CH4, etc.).  Did anyone 
  > ever think about just using a catalytic converter from off the 
  > back of a vehicle to do that job?
  > 
  >        By my asking questions about the exit gas from the FC, I 
  > hope you don't think I am missing the point of your work.  The 
  > charcoal and fixed carbon yield of that charcoal is an impressive 
  > result of the Flash-carbonization reactor design.  That seems to 
  > have been your objective.  I'm trying to see if charcoal 
  > production for agricultural use and its consequent carbon 
  > sequestering, which overall is a carbon negative process, can be 
  > made to work with using some of the biomass chemical energy as a 
  > carbon-neutral fuel at the same time.
  > 
  >        Biomass-to-charcoal/biomass-to-gas reactors which operate 
  > at atmospheric pressures may have lower charcoal yield, but they 
  > can be made to produce a gas which has a usable BTU content (~300 
  > BTU/Nm^3).  And, it can be cleaner of tars (~2-15ppm). So, it can 
  > be a useful as a fuel for less expensive ICE powered generators.
  > 
  >        This all does make some sense; you can't have both high 
  > charcoal yield and high BTU gas coming from a 
  > carbonization/gasification        reaction.  One or the other, 
  > because there is only so much chemical energy in the biomass 
  > feedstock.  When you raise the charcoal yield and the fixed carbon 
  > yield you leave more of the energy in the solid product.  The 
  > evidence that your FC process approaches the thermo-chemical 
  > equilibrium limit is clearly born out in the low energy content of 
  > the gas product.  <--Right?
  > 
  > 
  >        Regards,
  > 
  >        SKB
  > 
  >          ----- Original Message ----- 
  >          From: Michael J. Antal, Jr.<mailto:mantal at hawaii.edu<mailto:mantal at hawaii.edu>> 
  >          To: Sean K. Barry<mailto:sean.barry at juno.com<mailto:sean.barry at juno.com>> 
  >          Sent: Wednesday, March 07, 2007 8:15 PM
  >          Subject: RE: [Terrapreta] Charcoal properties
  > 
  > 
  >          Hi Sean: pls see the attached paper.  It should answer 
  > your questions.  Regards, Michael.
  >            -----Original Message-----
  >            From: Sean K. Barry [mailto:sean.barry at juno.com]
  >            Sent: Wednesday, March 07, 2007 11:49 AM
  >            To: Michael J. Antal, Jr.
  >            Subject: Re: [Terrapreta] Charcoal properties
  > 
  > 
  >            Hi Michael,
  > 
  >            Thanks for taking time to review my questions and 
  > sending the papers along.  I am still curious why you said you 
  > were unable to burn off the producer gas coming from the 
  > pressurized (1MPa) laboratory carbonizer/gasifier?  Is the gas too 
  > high in CO2 and H2O, and too low in CO and H2?  What is the BTUs 
  > for Nm^3 for the off gas?
  > 
  >            SKB
  >              ----- Original Message ----- 
  >              From: Michael J. Antal, 
  > Jr.<mailto:mantal at hawaii.edu<mailto:mantal at hawaii.edu>> 
  >              To: Sean K. Barry<mailto:sean.barry at juno.com<mailto:sean.barry at juno.com>> 
  >              Sent: Wednesday, March 07, 2007 1:51 PM
  >              Subject: RE: [Terrapreta] Charcoal properties
  > 
  > 
  >              Hi Sean: the attached papers answer your questions 
  > about elevated pressure effects on charcoal yields, and results 
  > when lambda = 0.  The big surprise of our Flash Carbonization 
  > research was the high yields of charcoal with increasing lambda 
  > (up to a point).  Regards, Michael.  P.S. Your question about 
  > posting the ASTM procedure on the website is well posed.  My 
  > impression is that the UH/HNEI interpretation of copyright law is 
  > more stringent than most.
  >                -----Original Message-----
  >                From: Sean K. Barry [mailto:sean.barry at juno.com]
  >                Sent: Monday, March 05, 2007 8:40 PM
  >                To: Michael J. Antal, Jr.
  >                Subject: Re: [Terrapreta] Charcoal properties
  > 
  > 
  >                Hi Michael,
  > 
  >                I've finished reading the "Charcoal 
  > Review(PyNe).pdf" document.  It doesn't add much to your 
  > "Flash_carbonization.pdf" paper, beyond maybe the historical 
  > information and the current practices.  My question remains?  Is 
  > it the low airflow (~25% of the stoichiometric) or the 1MPa 
  > pressure which imparts the higher fC and charcoal yields in the 
  > "Flash_carbonization.pdf" process?  Clearly, the high pressure 
  > make for the fastest pyrolization method available.  The other 
  > industrial processes were taking many hours and even days.
  > 
  >                Do you have papers on, or can you refer me to any 
  > experiments comparing high pressure vs atmospheric pressure, both 
  > at zero lambda?  Do you have any experiments comparing different 
  > lambda (0, low, high) at high and/or atmospheric pressure?
  > 
  >                Now, I've scanned into the "Charcoal Review 
  > (iec03).pdf" paper, down to the Effects of the Gas Environment 
  > section.  You nearly answer the question ONE WAY down in the first 
  > paragraph.  "High pressures are not needed to secure a high yield 
  > of carbon from cellulose after equilibrium is established."  <- Do 
  > you think so?  Then, a little later in the Pressure. section you 
  > answer it THE OTHER WAY.  Figure 6 clearly shows experimental data 
  > for improved charcoal yield with increasing pressure and the same 
  > low flow (hopefully, low flow equates closely with lambda near 
  > ~25%?).  Is improved charcoal yield synonymous with improved fC 
  > yield?  Can you get good AgChar out of a "flash carbonization" 
  > reactor?
  >                Well, now you've got me thinking on how to build a 
  > higher pressure (1MPa) "flash carbonization" reactor, for fast 
  > reaction times and high yield but for less than $100,000.  I'd 
  > also like to figure out a way to use the producer gas coming out 
  > of the reactor. 
  > 
  >                I paid $30.00 for the "Chemical Analysis of Wood 
  > Charcoal" ASTM 1762-84 last night, ordered the .pdf directly from 
  > ASTM.  I saw you were sending a copy for Tom Miles to post online. 
  > Like your reasoning for not posting some other papers for not 
  > stepping on toes with the ACS group, maybe ASTM won't want you or 
  > Tom posting ASTM-1762-84.  <-Do you think so?
  > 
  >                Thanks very much, Michael, or your interested 
  > replies to me.
  > 
  >                Best Regards,
  > 
  >                SKB

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