[Terrapreta] Fw: "open-air dirt mound kiln"

Sean K. Barry sean.barry at juno.com
Tue Oct 2 18:12:41 EDT 2007


----- Original Message ----- 
From: Sean K. Barry<mailto:sean.barry at juno.com> 
To: Robert Klein<mailto:arclein at yahoo.com> 
Sent: Tuesday, October 02, 2007 5:11 PM
Subject: Re: [Terrapreta] "open-air dirt mound kiln"


Hi Robert,

You will have to study this more carefully, I think.

As, I see it there are three possibilities with the operation of a "dirt mound kiln";

1) After and if pyrolysis commences, appropriately limiting the oxygen intake and "producer gas" with an H2, CO, CO2, N2, and CH4 content close to what I predicted will vent, unburned, from the kiln to the atmosphere (no flames).  This may leave maybe 25% of the dry biomass weight in charcoal/ash (~40% by volume).  The rest of the matter from the biomass WILL vent to the atmosphere as "producer gas".  Unless it is capture and burned in a flame (a "flare"), then it will go unchanged into the atmosphere, and very fast!  Free hydrogen gas at atmospheric pressure and temperature has a buoyancy such that it rises at 17,000 miles per hour from the surface.  This is faster than escape velocity.  The emissions gases are "hot".

2) Enough oxygen will enter the dirt mound and most of the biomass carbohydrates will completely combust and vent to the atmosphere as CO2 and H2O, leaving little or no charcoal and the rest as white ash.

3) The oxygen intake is so limited that the "burn" quenches before pyrolysis begins, leaving some combusted biomass and some raw un-combusted biomass.  Most of the exhaust will be CO2, H2O and carbon soot (smoke).  The pyrolysis reaction can be quenched too, but this would mean that the flow of oxygen into the mound kiln would almost have to be completely blocked.

You may not agree with any of this analysis.  Hopefully, if you ever try this and want to have it adopted on a large scale by other people, then you will figure out a way to measure the emissions from this "dirt mound kiln".

My stated opinion now, still, and before is that The efficiency of a "dirt mound charcoal kiln" (charcoal mass/feedstock mass) will be low and it will vent significant GHG in operation, if it can be made to work at all.

Richard Haard and Larry Williams tried this (on the 'terrapreta' list).  They did not know what I have been trying to tell you when they did it, either.  They had some trouble making it work, although they finally were able to produce some charcoal.  Clean (in the limited or no potent GHG sense), efficient pyrolysis of biomass IS NOT EASY.  It is certainly not as easy as piling up corn stalks under root balls and lighting it on fire.

Regards,

SKB
  ----- Original Message ----- 
  From: Robert Klein<mailto:arclein at yahoo.com> 
  To: Sean K. Barry<mailto:sean.barry at juno.com> 
  Sent: Tuesday, October 02, 2007 4:08 PM
  Subject: Re: [Terrapreta] Biochar Packing Strategies


  Hi Sean

  I will add one quick comment at the moment.  The
  earthen kiln that is constructed would be a closed
  shell including a topping of dirt.  This will tend to
  naturally grab the heavies coming off the hot zone. 
  And the operator would stand by to throw dirt on any
  breakthroughs.

  As you also pointed out, the shell is naturally leaky
  to gases, including oxygen.  Thus it is reasonable to
  suppose that there is a steady but slow supply of
  oxygen which sustains the burn.

  I suggested that the burn is initiated through the
  expedient of emptying a bowl of red hot wood coals on
  the top of the stack,  tipping the bowl on top of the
  burn and covering same with mud.  This prevents the
  burning charge from been stifled as the charge
  migrates to the bottom of the stack.

  This hot spot will draw in oxygen through the stack
  and  force production gas into the walls of the
  glowing chimney been created.

  Now I want to talk about the stoichiometry of the
  production gases.  The gases will burn preferentially
  with the hydrogen and methane burning first,
  especially since they are been produced at a high
  temperature as you pointed out.

  This means that the methane and hydrogen end will be
  substantially reduced throughout the burn.  The dirt
  shell helps a second time by slowing the exit of the
  gases.

  And yes there will still be leakage.

  Field trials can resolve the actual numbers relating
  to a well managed biochar burn.  At this point,
  though, I suggest that light flammable gases will be
  much less than anyone imagined.

  By the way,has anyone determined the methane
  production of a smoldering forest floor that is the
  result of a forest fire or a slash and burn operation?
   It will clearly be at least equivalent to the
  carefully controlled earthen kiln as described.  Such
  a global calculation will actually give us an upper
  limit to the  amount of gases we want to permit
  globally since this method can replace and eventually
  displace slash and burn.

  regards

  Bob


  --- "Sean K. Barry" <sean.barry at juno.com<mailto:sean.barry at juno.com>> wrote:

  > Hi Robert,
  > 
  > The pyrolysis reaction (otherwise known as
  > destructive distillation and/or partial combustion)
  > of biomass in air as the oxidant, generates
  > "producer gas".  "Producer gas" is a mixture of
  > exhaust gases from complete combustion; Carbon
  > dioxide gas-CO2 and Water as a gas-H2O, un-reacted
  > inert gases; Nitrogen gas-N2, and some energy
  > containing fuel gases; Hydrogen gas-H2, Carbon
  > monoxide gas-CO, and Methane gas-CH4.  There are
  > also some longer string hydrocarbons (e.g. Ethane
  > gas-C2H4, etc.) and some vaporized tars (these are
  > even longer string hydrocarbons and/or aromatic
  > hydrocarbons, consisting partly of 6-carbon benzene
  > rings and parts of benzene rings) in very small
  > amounts (15-2000 ppm).  There can be un-reacted
  > Oxygen-O2, too, if the reaction has been quenched
  > (dropped below the ignition temperature of the
  > biomass feedstock and the other gases).
  > 
  > The "producer gas" is not generated in any large
  > volume until most of the water is driven out of the
  > feedstock and the temperature of the biomass exceeds
  > about 250 degrees C, when the pyrolysis reaction
  > begins in earnest.  The reaction requires an input
  > of external heat (or enough input of oxygen to keep
  > combustion occurring in the feedstock) until the
  > temperature exceeds about 400 degrees C, when the
  > reaction becomes exothermic and generates enough
  > heat on its own, to continue without external energy
  > being supplied.  Reducing the supply of oxygen to
  > the reaction STOPS the combustion of fuel gases and
  > thus increases the output volume of the fuel content
  > of the "producer gas".
  > 
  > In an "open-air" kiln, a dirt mound with biomass
  > inside of it, there must be a supply of oxidant (the
  > air) until the reaction becomes exothermic. 
  > Otherwise the "burn" will smolder out.  During this
  > part of the process, Water as gas-H2O, Carbon
  > dioxide gas-CO2, and soot (exploded off particles of
  > carbon) will be the bulk of the output volume of the
  > exhaust.  The feedstock will be is in a state "full
  > combustion".
  > 
  > The atomic weight of Hydrogen gas-H2 molecules   is
  > 1+1 = 2, ~10-20% by volume of producer gas
  > The atomic weight of Carbon monoxide gas-CO
  > molecules is  12+16 = 28, ~10-20% by volume of
  > producer gas
  > The atomic weight of Carbon dioxide gas-CO2
  > molecules is 12+16+16 = 44, ~10-25% by volume of
  > producer gas
  > The atomic weight of Nitrogen gas-N2 molecules is
  > 14+14 = 28, ~40-50% by volume of producer gas
  > The atomic weight of Methane gas-CH4 molecules is
  > 12+1+1+1+1 = 16, ~2-4% by volume of producer gas
  > 
  > Hydrogen-H2 is the lightest and Methane-CH4 is the
  > second lightest of these gaseous components.  Only
  > if the oxygen is limited and there is not complete
  > combustion will there be any fuel gases left from
  > the reaction.  There has to be flame to burn the
  > fuel gases.  If there is no flame, then the fuel gas
  > components will rise out of the pyrolyzing biomass
  > and emit right into the open atmosphere.
  > This is a measurable fact, not a hypothesis.
  > 
  > >At the time I made any such comment, this was a
  > very
  > >sleepy group and you had not weighed in.  And you
  > are
  > >still the only person who has chosen to not agree
  > so
  > >far.
  > 
  > This is not true, Robert.  Adriana Downy at BEST,
  > Tom Miles, and Michael Bailes, have all voiced the
  > same opinion as me about Methane-CH4 from a
  > pyrolysis reaction.  They said it in response to you
  > too.  Do you need for me to produce those postings? 
  > I know Stephen Joseph at BEST and Danny Day at
  > Eprida would agree with me on this too.  Tom Reed
  > and Aqua Das at the Biomass Energy Foundation, Dr.
  > Michael ANtal, Jr. at the University of Hawaii have
  > all discussed this in their very close work with
  > biomass gasification and biomass-to-charcoal
  > reactions.  I have read from ALL of these peoples
  > work.  They and the others on this list who really
  > understand what a pyrolysis reaction in biomass is
  > know that what I am saying is true.  Methane-CH4
  > emissions from a pyrolysis reaction at only 2-4%
  > levels are still potent GHG contributers.
  > 
  > Just because some do not respond to you does not
  > constitute agreement with you.  Just because you
  > miss or ignore the contradictory responses does not
  > constitute agreement with you.  I am not a member of
  > the "sleepy" part of this group.  I am not
  > disagreeing with you based on just being contrary. 
  > I am arguing a valid point with you.  I disagree
  > firmly and I can back up what I say about it.  You
  > can't believe I think it is fair for you to go to
  > your blog and say I and everyone else here on the
  > 'terrapreta' list agrees with you.
  > 
  > Robert, the troposphere is the lowest part of the
  > atmosphere.  Methane-CH4 concentrations in the
  > atmosphere from the troposphere all the way up
  > through the stratosphere and ionosphere are rising
  > and have been rising for some time.  Methane-CH4 is
  > decomposed in the atmosphere by reactions with
  > oxygen, just like combustion.  The half-life of
  > Methane-CH4 in the atmosphere is ~ 7 years.  That
  > means it takes ~7 years for only half of the
  > Methane-CH4 to decompose.  It does not all decompose
  > within 7 years.  Methane-CH4 has a much greater
  > ability to absorb and reflect infrared radiation
  > shooting up from the Earth's surface, than
  > Carbon-dioxide does.
  > 
  > Natural gas is predominantly Methane gas-CH4, some
  > Carbon monoxide gas-CO, and some Hydrogen gas-H2. 
  > When we burn it, those fuels are "fully combusted"
  > in flames (that is evidence of the exothermic nature
  > of combustion) and the fuel gases are gone,
  > converted into exhaust gases, CO2 and H2O.  That is
  > also accepted chemistry and a measurable fact.  I
  > have told you that Methane-CH4 emissions from a
  > pyrolysis reaction can be "flared".  That means
  > burning them.  No flames means emission of the
  > un-burned gases, including Methane-CH4.  It is that
  > simple.
  > 
  > I suggested to you that you could read
  >
  http://en.wikipedia.org/wiki/Methane<http://en.wikipedia.org/wiki/Methane<http://en.wikipedia.org/wiki/Methane%3Chttp://en.wikipedia.org/wiki/Methane>>
  > and
  >
  http://en.wikipedia.org/wiki/Green_house_gas<http://en.wikipedia.org/wiki/Green_house_gas<http://en.wikipedia.org/wiki/Green_house_gas%3Chttp://en.wikipedia.org/wiki/Green_house_gas>>
  > to get a better understanding of what I am reporting
  > to you.  I do not believe that I am contradicting
  > anything that is said there.  Those pages are
  > correct information, that is widely accepted and is
  > documented in several other reputable sources.
  > 
  > Look here->
  >
  http://en.wikipedia.org/wiki/Global_warming_controversy<http://en.wikipedia.org/wiki/Global_warming_controversy<http://en.wikipedia.org/wiki/Global_warming_controversy%3Chttp://en.wikipedia.org/wiki/Global_warming_controversy>>
  > ...
  > Look here->
  >
  http://en.wikipedia.org/wiki/Climate_change_denial<http://en.wikipedia.org/wiki/Climate_change_denial<http://en.wikipedia.org/wiki/Climate_change_denial%3Chttp://en.wikipedia.org/wiki/Climate_change_denial>>
  > for even more information.
  > 
  > This is an important issue to me, Robert.  You can
  > dismiss it, if you want to.  You sure seem to want
  > to.  But, please DO NOT associate your views with
  > agreement from me anymore.
  > 
  > Please note that I am not brow beating you in front
  > of the rest of this group.  I want to, but I am not
  > doing it, because some of them get their panties in
  > a bunch over reading ti, thinking that I need to not
  > argue so vigorously with you anymore.  You keep
  > coming back to me with claims that my views are
  > remarkable assertions and imply that they are just
  > opinions or unwarranted.  I do present valid support
  > for what I say.  Go ahead and read some of it.  You
  > do not discuss this in scientific terms with me and
  > you do not rebut effectively anything I say.
  > 
  > I appreciate any interest or traffic that you can
  > bring to the 'terrpreta' list.  But, would you
  > please give me some level of respect by not saying
  > agreements with you were made with ALL of the
  > members on this list and then go post that to your
  > blog anymore?
  > 
  > 
  > Regards,
  > 
  > SKB
  >   ----- Original Message ----- 
  >   From: Robert Klein<mailto:arclein at yahoo.com<mailto:arclein at yahoo.com>> 
  >   To: Sean K. Barry<mailto:sean.barry at juno.com<mailto:sean.barry at juno.com>> 
  >   Sent: Monday, October 01, 2007 5:47 PM
  >   Subject: Re: [Terrapreta] Biochar Packing
  > Strategies
  > 
  > 
  > 
  >   Hi Sean
  > 
  >   Let us reply line by line to your concerns.
  > 
  >   --- "Sean K. Barry"
  > <sean.barry at juno.com<mailto:sean.barry at juno.com<mailto:sean.barry at juno.com%3Cmailto:sean.barry at juno.com>>>
  > wrote:
  > 
  >   > Robert,
  >   > 
  >   > Everything you say is conjecture.  For you to
  > say
  > 
  === message truncated ===



         
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